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Schedule

The schedule below outlines the topics we will be covering in this course, along with the associated time frames and activities.

Lesson 1: What Is Continuous Improvement and Why Is It Important?
Readings:
  • Textbook:
    • Concept 1—Differentiate Lean and Six Sigma Methodologies, pp.13–22
    • Concept 2—Describe Lean and Categories of Waste, pp. 23–33
  • MacInnes, R. L. (2009). The Lean Enterprise Memory Jogger for Service (Chapter 1: The Goals of the Lean Enterprise, pages 1–19) Identifies readings available in E-Reserves via the Student Resources link
  • Explore the ASQ website.
  • Lesson 1 commentary
Videos:
Activities:
  • Participate in the Lesson 1 discussion.
  • Participate in the Lesson 1 Scenario 1 discussion.
  • Participate in the Lesson 1 Scenario 2 discussion.
  • Start Lean Sigma Improvement Project discussion.
  • Set up your personal blog and make an introduction post.
  • Submit your Class Introduction Video.
Lesson 2: What Are People Saying About Continuous Improvement?
Readings:
  • Textbook:
    • Concept 3—Observe Processes and Scope Improvement Initiatives, pp. 34–46
    • Text Index, pp, 199–206
  • Lesson 2 commentary
  • Free books from Bookboon.com
  • Journal article you found in Lesson 1
Activities:
  • Participate in the Lesson 2 Resources to Share discussion.
  • Complete the Lesson 2 blog post.
  • Participate in Lean Sigman Improvement Project discussion.
  • Submit a article critique paper.
Lesson 3: Where Do We Start?
Readings:
  • Textbook:
    • Concept 6—Understand the A3 Problme Solving Methodology, pp. 69–80
  • Internet resources that are helpful for supplementing the information within the lesson
Activities:
  • Participate in the Lesson 3 discussion.
  • Complete the Lesson 3 blog post.
  • Work on A3 Form Integration Plan: Part1—Submit the initial A3 implenentation plan.
Lesson 4: What Does the Process Look Like Now?
Readings:
  • Textbook:
    • Concept 4—Diagram Processes Using Flowcharts and Process Maps, pp. 47–54
    • Concept 5—Collect Data on Value Streams, pp 55–68
  • Internet resources that are helpful for supplementing the information within the lesson
  • MacInnes, R. L. (2009). The Lean Enterprise Memory Jogger for Service. (Chapter 4: Mapping the Value Stream, pages 49-72) Identifies readings available in E-Reserves via the Student Resources link
  • Content in Wedgwood's Lean Sigma: A Practitioner's Guide (2016) Identifies readings available in E-Reserves via the Student Resources link
    • “Spaghetti Map” in Wedgwood's Lean Sigma, pp. 475–478 Identifies readings available in E-Reserves via the Student Resources link
    • “5 Whys” in Wedgwood's Lean Sigma, pp. 173–175 Identifies readings available in E-Reserves via the Student Resources link
    • “5S” in Wedgwood's Lean Sigma, pp. 176–184 Identifies readings available in E-Reserves via the Student Resources link
    • “Value Stream Map” in Wedgwood's Lean Sigma, pp. 529-–539 Identifies readings available in E-Reserves via the Student Resources link
  • Lesson 4 commentary
Activities:
  • Submit Gemba Walk and Current State VSM reports.
  • Participate in the Lesson 4 discussion.
  • Participate in the Lesson 4 PCN/Organization Review discussion.
  • Complete the Lesson 4 blog post.
Lesson 5: What Are the Process Details?
Readings:
  • Textbook:
    • Concept 7—Applying Tools for Analyzing the Current Situation, pp. 81–92.
    • Concept 8—Applying Tools for Future State Planning, pp. 93–112
  • Lesson 5 commentary
Activities:
  • Complete work on applying the following tools, and submit your reports on them:
    • Check Sheet Report.
    • Spaghetti Diagram Report,
    • 5 Whys Report, and
    • 5S Report.
  • Participate in the Lesson 5 discussion.
  • Complete the Lesson 5 blog post.
Lesson 6: What Do We Know?
Time frame: October 9 to October 15, 2023
Readings:
  • Textbook:
    • Unlocking Lean Sigma REcap Checklist, pp. 143–144
    • Check Your Learning, pp 151–178 and revisiet parts of the book where you answered questions incorrectly
  • Lesson 6 commentary
  • Online resources related to value-stream mapping
  • MacInnes, R. L. (2009). The Lean Enterprise Memory Jogger for Service. (Chapter 4: Mapping the Value Stream, pages 49–72) Identifies readings available in E-Reserves via the Student Resources link
Activities:
  • Submit the Future State VSM Report.
  • Participate in the Lesson 6 discussion.
  • Complete the Lesson 6 blog post.
Lesson 7: What Are the Data and What Are the Data Saying?
Readings:
  • Textbook:
    • Lean Six Sigma Worksheets, pp. 181–198
  • Lesson 7 commentary
  • Harvard Business Review article House of Quality
  • “Takt Time” in Wedgwood's Lean Sigma, pp. 509–514 Identifies readings available in E-Reserves via the Student Resources link
  • Internet resources that are helpful for supplementing the information in the lesson
Activities:
  • Complete work on applying the following tools, and submit your reports on them:
    • Takt Time Report
    • QFD House of Quality Report
  • Participate in the Lesson 7 discussion.
  • Complete the Lesson 7 blog post.
  • Submit the final A3 Form Implementation Plan. This is Part 2 of A3 Implementaton Plan assignment.
Lesson 8: Where Do We Go From Here?
Readings:
  • Textbook:
    • Concept 9—Identifying Tools for Six Sigma Quality, pp. 113–134
  • Lesson 8 commentary
  • Internet resources that are helpful for supplementing the information within the lesson
Activities:
  • Submit the completed A3 Form.
  • Participate in the Lesson 8 discussion.
  • Complete the Lesson 8 blog post.
Lesson 9: How Do We Determine Worth?
Readings:
  • Textbook:
    • Concept 10—Prepare Initative Justification and Reports, pp. 135–142.
  • Lesson 9 commentary
  • Internet resources that are helpful for supplementing the information within the lesson
Activities:
  • Submit the Lesson 9 ROI Findings.
  • Participate in the Lesson 9 discussion.
  • Complete the Lesson 9 blog reflection.
Lesson 10: What Actions Did We Take?
Readings:
  • Lesson 10 commentary
  • Internet resources that are helpful for supplementing the information within the lesson
Activities:
  • Submit the executive summary report.
  • Share your Lean Signma Improvement Project presenstation (required) and review and provide the feedback to other students' presentations (optional).
  • Participate in the Lesson 10 discussion.
  • Complete the Lesson 10 blog post.
Lesson 11: Leading Change and Managing the Project
Readings:
  • Lesson 11 commentary
  • Internet resources that are helpful for supplementing the information within the lesson
Activities:
  • Participate in the Lesson 11 discussion.
  • Complete the Lesson 11 blog post.
  • Complete the SEEQ.
Lesson 12: What Have We Done?
Readings:
  • Lesson 12 commentary
  • Internet resources that are helpful for supplementing the information within the lesson
Activities:
  • Participate in the Lesson 12 discussion.
  • Complete the Lesson 12 blog post.

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