The schedule below outlines the topics we will be covering in this course, along with the associated time frames and activities.
Lesson 1: What Is Continuous Improvement and Why Is It Important?
Readings:
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- Textbook:
- Concept 1—Differentiate Lean and Six Sigma Methodologies, pp.13–22
- Concept 2—Describe Lean and Categories of Waste, pp. 23–33
- MacInnes, R. L. (2009). The Lean Enterprise Memory Jogger for Service (Chapter 1: The Goals of the Lean Enterprise, pages 1–19)
- Explore the ASQ website.
- Lesson 1 commentary
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Videos:
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Activities:
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- Participate in the Lesson 1 discussion.
- Participate in the Lesson 1 Scenario 1 discussion.
- Participate in the Lesson 1 Scenario 2 discussion.
- Start Lean Sigma Improvement Project discussion.
- Set up your personal blog and make an introduction post.
- Submit your Class Introduction Video.
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Lesson 2: What Are People Saying About Continuous Improvement?
Readings:
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- Textbook:
- Concept 3—Observe Processes and Scope Improvement Initiatives, pp. 34–46
- Text Index, pp, 199–206
- Lesson 2 commentary
- Free books from Bookboon.com
- Journal article you found in Lesson 1
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Activities:
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- Participate in the Lesson 2 Resources to Share discussion.
- Complete the Lesson 2 blog post.
- Participate in Lean Sigman Improvement Project discussion.
- Submit a article critique paper.
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Lesson 3: Where Do We Start?
Readings:
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- Textbook:
- Concept 6—Understand the A3 Problme Solving Methodology, pp. 69–80
- Internet resources that are helpful for supplementing the information within the lesson
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Activities:
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- Participate in the Lesson 3 discussion.
- Complete the Lesson 3 blog post.
- Work on A3 Form Integration Plan: Part1—Submit the initial A3 implenentation plan.
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Lesson 4: What Does the Process Look Like Now?
Readings:
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- Textbook:
- Concept 4—Diagram Processes Using Flowcharts and Process Maps, pp. 47–54
- Concept 5—Collect Data on Value Streams, pp 55–68
- Internet resources that are helpful for supplementing the information within the lesson
- MacInnes, R. L. (2009). The Lean Enterprise Memory Jogger for Service. (Chapter 4: Mapping the Value Stream, pages 49-72)
- Content in Wedgwood's Lean Sigma: A Practitioner's Guide (2016)
- “Spaghetti Map” in Wedgwood's Lean Sigma, pp. 475–478
- “5 Whys” in Wedgwood's Lean Sigma, pp. 173–175
- “5S” in Wedgwood's Lean Sigma, pp. 176–184
- “Value Stream Map” in Wedgwood's Lean Sigma, pp. 529-–539
- Lesson 4 commentary
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Activities:
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- Submit Gemba Walk and Current State VSM reports.
- Participate in the Lesson 4 discussion.
- Participate in the Lesson 4 PCN/Organization Review discussion.
- Complete the Lesson 4 blog post.
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Lesson 5: What Are the Process Details?
Readings:
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- Textbook:
- Concept 7—Applying Tools for Analyzing the Current Situation, pp. 81–92.
- Concept 8—Applying Tools for Future State Planning, pp. 93–112
- Lesson 5 commentary
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Activities:
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- Complete work on applying the following tools, and submit your reports on them:
- Check Sheet Report.
- Spaghetti Diagram Report,
- 5 Whys Report, and
- 5S Report.
- Participate in the Lesson 5 discussion.
- Complete the Lesson 5 blog post.
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Lesson 6: What Do We Know?
Time frame:
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October 9 to October 15, 2023
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Readings:
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- Textbook:
- Unlocking Lean Sigma REcap Checklist, pp. 143–144
- Check Your Learning, pp 151–178 and revisiet parts of the book where you answered questions incorrectly
- Lesson 6 commentary
- Online resources related to value-stream mapping
- MacInnes, R. L. (2009). The Lean Enterprise Memory Jogger for Service. (Chapter 4: Mapping the Value Stream, pages 49–72)
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Activities:
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- Submit the Future State VSM Report.
- Participate in the Lesson 6 discussion.
- Complete the Lesson 6 blog post.
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Lesson 7: What Are the Data and What Are the Data Saying?
Readings:
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- Textbook:
- Lean Six Sigma Worksheets, pp. 181–198
- Lesson 7 commentary
- Harvard Business Review article House of Quality
- “Takt Time” in Wedgwood's Lean Sigma, pp. 509–514
- Internet resources that are helpful for supplementing the information in the lesson
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Activities:
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- Complete work on applying the following tools, and submit your reports on them:
- Takt Time Report
- QFD House of Quality Report
- Participate in the Lesson 7 discussion.
- Complete the Lesson 7 blog post.
- Submit the final A3 Form Implementation Plan. This is Part 2 of A3 Implementaton Plan assignment.
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Lesson 8: Where Do We Go From Here?
Readings:
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- Textbook:
- Concept 9—Identifying Tools for Six Sigma Quality, pp. 113–134
- Lesson 8 commentary
- Internet resources that are helpful for supplementing the information within the lesson
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Activities:
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- Submit the completed A3 Form.
- Participate in the Lesson 8 discussion.
- Complete the Lesson 8 blog post.
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Lesson 9: How Do We Determine Worth?
Readings:
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- Textbook:
- Concept 10—Prepare Initative Justification and Reports, pp. 135–142.
- Lesson 9 commentary
- Internet resources that are helpful for supplementing the information within the lesson
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Activities:
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- Submit the Lesson 9 ROI Findings.
- Participate in the Lesson 9 discussion.
- Complete the Lesson 9 blog reflection.
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Lesson 10: What Actions Did We Take?
Readings:
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- Lesson 10 commentary
- Internet resources that are helpful for supplementing the information within the lesson
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Activities:
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- Submit the executive summary report.
- Share your Lean Signma Improvement Project presenstation (required) and review and provide the feedback to other students' presentations (optional).
- Participate in the Lesson 10 discussion.
- Complete the Lesson 10 blog post.
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Lesson 11: Leading Change and Managing the Project
Readings:
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- Lesson 11 commentary
- Internet resources that are helpful for supplementing the information within the lesson
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Activities:
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- Participate in the Lesson 11 discussion.
- Complete the Lesson 11 blog post.
- Complete the SEEQ.
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Lesson 12: What Have We Done?
Readings:
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- Lesson 12 commentary
- Internet resources that are helpful for supplementing the information within the lesson
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Activities:
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- Participate in the Lesson 12 discussion.
- Complete the Lesson 12 blog post.
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